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mill-max spring-loaded connectors minimize noise maximum solutions r maximum interconnect solutions mill-max mfg. corp. ? 190 pine hollow road, oyster bay, ny 11771-0300 516-922-6000 ? fax: 516-922-9253 ? www .mill-max.com when the power is on, you dont want shock or vibration to create spurious signals. mill-max spring-loaded connectors provide a reliable electrical connection in the most rigorous environments: maximum continuity: precision-machined gold-plated components and a low-resistance spring maintain a consistent electrical path. maximum stability: tested to a minimum of 50g shock and 10g vibration with no spikes >1s and >1.15v with 0.5a applied. maximum endurance: 1,000,000 cycles and still electrically silent. maximum range: six families of single and double row strip assemblies for .100 mounting grid - low and high profile surface mount styles available on carrier tape & a thru-hole style for manual placement. plus C a choice of 45 discrete spring-loaded contacts for use in customer specific assemblies. (1/09-506,525,534,537,540,546,554,560,561 ,562,568,571)
.042 dia. .072 dia. .110 .016 b b stroke a .071 stroke a style 0 only contact style initial height a stroke b 0 .137 .039 1 .177 .045 2 .197 .055 3 .217 .055 4 .236 .055 spring loaded connectors surface mount, low profile single and double row strips www.mill-max.com 516-922-6000 117 series 811, 813 double row series 813 ordering information ? modular contacts for use on .100? grid, available in five heights from .137? to .236?, supplied in single and double row contact strips. ? precision machined piston / base and gold plated components assure a 1,000,000 min. cycle life. ? pistons have a long stroke relative to the low pro- file of the assembly. ? low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak. ? high temperature thermoplastic insulators are suit- able for surface mount processes. ? both 811 & 813 series, contact styles 1 thru 4, are available on 32mm wide carrier tape for pick and place assembly per eia-481. see page 119 for strip lengths available and ordering information. single row series 811 single row series 811 811-22-0xx-30-00x-101 specify # of contacts 01-64 specify contact style 0-4 .042 dia. .110 .016 b b stroke a .100 .071 stroke a style 0 only .072 dia. double row series 813 813-22-0xx-30-00x-101 specify # of contacts 04-72 specify contact style 0-4 technical specifications materials: contact piston & base: machined copper alloy plated 20? gold over 100? nickel spring: beryllium copper plated 10? gold insulator: high temp. thermoplastic rated ul94 v-0 mechanical: spring force @ initial height (a): 25 grams spring force @ mid stroke (b/2): 60 grams spring force @ full stroke (b): 95 grams durability: 1,000,000 cycles min. coplanarity: .005? (single row up to 10 pins; double row up to 20 pins) for higher pin counts contact tech support. electrical: voltage rating: 100vrms/150vdc current rating: 2a (continous), 3a (peak) per contact contact resistance: 20m max. insulation resistance: 10,000m min. dielectric strength: 700vrms min. capacitance: 1pf max. 2o(3 %#
spring loaded connectors surface mount, high profile single and double row strips www.mill-max.com 516-922-6000 118 series 812, 814 double row series 814 ordering information ? modular contacts for use on .100? grid, available in ten heights from .255? to .430?, supplied in single and double row contact strips. ? precision machined piston / base and gold plated components assure a 1,000,000 min. cycle life. ? pistons have a long stroke relative to the low pro- file of the assembly. ? low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak. ? high temperature thermoplastic insulators are suit- able for surface mount processes. ? both 812 & 814 series are available on 32mm wide carrier tape for automated pick and place assembly per eia-481. see page 119 for strip lengths avail- able and ordering information. single row series 812 single row series 812 812-22-0xx-30-00x-101 specify # of contacts 02-64 specify contact style 0-9 .042 dia. .072 dia. .110 .19 8 .016 stroke a .055 .059 dia. .0 .0 .100 .042 dia. .110 .19 8 .016 stroke a .055 .072 dia. .059 dia. .072 dia. .0 .0 contact initial height style a 0 .255 1 .275 2 .295 3 .315 4 .335 double row series 814 814-22-0xx-30-00x-101 specify # of contacts 04-72 specify contact style 0-9 contact initial height style a 5 .350 6 .370 7 .390 8 .410 9 .430 technical specifications materials: contact piston & base: machined copper alloy plated 20? gold over 100? nickel spring: beryllium copper plated 10? gold insulator: high temp. thermoplastic rated ul94 v-0 mechanical: spring force @ initial height (a): 25 grams spring force @ mid stroke (.0275): 60 grams spring force @ full stroke (.055): 95 grams durability: 1,000,000 cycles min. electrical: voltage rating: 100vrms/150vdc current rating: 2a (continous), 3a (peak) per contact contact resistance: 20m max. insulation resistance: 10,000m min. dielectric strength: 700vrms min. capacitance: 1pf max. 2o(3 %#
814-22-0xx-30-00x-191 spring loaded connectors surface mount carrier tape & applications www.mill-max.com 516-922-6000 119 single row series 811/812 811-22-00x-30-00x-191 specify # 2-8 of contacts specify contact style 1-4 (32mm wide tape, 400 parts per 13? reel) specify contact style 1-4 (32mm wide tape, 400 parts per 13? reel) 16mm 32mm wide, 9mm deep or 44mm wide, 13mm deep .176 .281 vacuum pick-up clip removed after soldering double row series 813/814 813-22-0xx-30-00x-191 specify # 04-16 of contacts 32mm wide, 9mm deep or 44mm wide, 13mm deep 16mm .176 .384 vacuum pick-up clip removed after soldering ordering information for series 811/812/813/814 in carrier tape some typical applications series 811, 812 813, 814 cable termination charging base for portable instruments pcb connection 812-22-00x-30-00x-191 specify # 2-8 of contacts specify contact style 0-2 (32mm wide tape, 400 parts per 13? reel) specify contact style 0-2 (32mm wide tape, 400 parts per 13? reel) specify # 04-16 of contacts 814-22-0xx-30-00x-191 812-22-0xx-30-00x-191 specify # 2-12 of contacts specify contact style 3-9 (44mm wide tape, 200 parts per 13? reel) specify contact style 3-9 (44mm wide tape, 200 parts per 13? reel) specify # 04-24 of contacts internal battery connection coplanarity: .005? up to 10 pins; for higher pin counts contact tech support. coplanarity: .005? up to 20 pins; for higher pin counts contact tech support.
single row series 821 .042 dia. .110 .016 b b stroke a .100 .071 stroke a style 0 only .017 dia. .072 dia. .069 .042 dia. .017 dia. .072 dia. .110 .069 .016 stroke a .071 b b stroke a style 0 only contact style initial height a stroke b 0 .137 .039 1 .177 .045 2 .197 .055 3 .217 .055 4 .236 .055 spring loaded connectors thru hole mount single and double row strips www.mill-max.com 516-922-6000 120 series 821, 823 double row series 823 ordering information ? modular contacts for use on .100? grid, available in five heights from .137? to .236?, supplied in single and double row contact strips. ? precision machined piston / base and gold plated components assure a 1,000,000 min. cycle life. ? pistons have a long stroke relative to the low pro- file of the assembly. ? low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak. ? high temperature thermoplastic insulators are suit- able for surface mount processes. ? 821 & 823 series contact strips are designed for manual placement into ?.022.003? plated-thru- holes in the circuit board prior to hand, wave or reflow soldering. single row series 821 821-22-0xx-10-00x-101 specify # of contacts 02-64 specify contact style 0-4 double row series 823 823-22-0xx-10-00x-101 specify # of contacts 04-72 specify contact style 0-4 technical specifications materials: contact piston & base: machined copper alloy plated 20? gold over 100? nickel spring: beryllium copper plated 10? gold insulator: high temp. thermoplastic rated ul94 v-0 mechanical: spring force @ initial height (a): 25 grams spring force @ mid stroke (b/2): 60 grams spring force @ full stroke (b): 95 grams durability: 1,000,000 cycles min. electrical: voltage rating: 100vrms/150vdc current rating: 2a (continous), 3a (peak) per contact contact resistance: 20m max. insulation resistance: 10,000m min. dielectric strength: 700vrms min. capacitance: 1pf max. 2o(3 %#
technical specifications materials: contact piston & base: machined copper alloy plated 20? gold over 100? nickel spring: beryllium copper plated 10? gold insulator: high temp. thermoplastic rated ul94 v-0 mechanical: spring force @ initial height (a): 25 grams spring force @ mid stroke (b/2): 60 grams spring force @ full stroke (b): 95 grams durability: 1,000,000 cycles min. electrical: voltage rating: 100vrms/150vdc current rating: 2a (continous), 3a (peak) per contact contact resistance: 20m max. insulation resistance: 10,000m min. dielectric strength: 700vrms min. capacitance: 1pf max. single row series 825 .302 .044 stroke .090 .110 .115 .072 dia. .025 dia. .016 .042 dia. .100 .302 .044 stroke .090 .110 .115 .072 dia. .025 dia. .016 .042 dia. spring loaded connectors thru hole mount single and double row strips www.mill-max.com 516-922-6000 120.1 series 825, 827 double row series 827 2o(3 %# ? modular contacts for use on .100? grid, available in a height of .302?, supplied in single and double row contact strips. ? precision machined piston / base and gold plated components assure a 1,000,000 min. cycle life. ? pistons have a .045 mid stroke & .090 max stroke. ? low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak. ? high temperature thermoplastic insulators are suit- able for surface mount processes. ? 825 & 827 series contact strips are designed for manual placement into ? .030.003? plated-thru- holes in the circuit board prior to hand, wave or reflow soldering. ordering information 825-22-0xx-10-001101 fig. 1 single row series 825 specify # of contacts 02-64 827-22-0xx-10-001101 fig. 2 double row series 827 specify # of contacts 04-72
technical specifications materials: contact piston & base: machined copper alloy plated 20? gold over 100? nickel spring: beryllium copper plated 10? gold insulator: high temp. thermoplastic rated ul94 v-0 mechanical: spring force @ initial height (a): 25 grams spring force @ mid stroke (b/2): 60 grams spring force @ full stroke (b): 95 grams durability: 1,000,000 cycles min. electrical: voltage rating: 100vrms/150vdc current rating: 2a (continous), 3a (peak) per contact contact resistance: 20m max. insulation resistance: 10,000m min. dielectric strength: 700vrms min. capacitance: 1pf max. single row series 812...01x101 .072 dia. .110 .042 dia. .059 dia. .017 dia. mm #0908-x alignment pins (4x) mm #0907-x spring loaded connector .055 stroke .100 (typ) .016 .198 a .069 .072 dia. .110 .042 dia. .059 dia. .017 dia. mm #0908-x alignment pins (2x) mm #0907-x spring loaded connector .055 stroke .100 (typ) .016 .198 a .069 spring loaded connectors surface mount with alignment pins single and double row strips www.mill-max.com 516-922-6000 120.2 series 812...01x101 814...01x101 double row series 814...01x101 2o(3 %# ? modular contacts for use on .100? grid, available in ten heights from .255? to .430?, supplied in single and double row contact strips. ? precision machined piston / base and gold plated components assure a 1,000,000 min. cycle life. ? pistons have a .0275 mid stroke & .055 max stroke. ? low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak. ? high temperature thermoplastic insulators are suit- able for surface mount processes. ? 812 & 814 series contact strips are designed for manual placement into ? .023.003? plated-thru- holes in the circuit board prior to intrusive reflow soldering. ordering information 812-22-0xx-30-01x-101 single row series 812...01x101 specify # of contacts 03-64 specify contact style 0-9 814-22-xxx-30-01x-101 double row series 814...01x101 specify # of contacts 006-100 specify contact style 0-9 contact initial height style a 0 .255 1 .275 2 .295 3 .315 4 .335 contact initial height style a 5 .350 6 .370 7 .390 8 .410 9 .430
.072 dia. .110 .042 dia. .059 dia. .017 dia. .055 stroke .100 (typ) .016 .198 .069 a .072 dia. .110 .042 dia. .059 dia. .017 dia. .055 stroke .100 (typ) .016 .198 .069 a technical specifications materials: contact piston & base: machined copper alloy plated 20? gold over 100? nickel spring: beryllium copper plated 10? gold insulator: high temp. thermoplastic rated ul94 v-0 mechanical: spring force @ initial height (a): 25 grams spring force @ mid stroke (b/2): 60 grams spring force @ full stroke (b): 95 grams durability: 1,000,000 cycles min. electrical: voltage rating: 100vrms/150vdc current rating: 2a (continous), 3a (peak) per contact contact resistance: 20m max. insulation resistance: 10,000m min. dielectric strength: 700vrms min. capacitance: 1pf max. single row series 816...00x101 spring loaded connectors thru hole mount single and double row strips www.mill-max.com 516-922-6000 120.3 series 816...00x101 818...00x101 double row series 818...00x101 2o(3 %# ? modular contacts for use on .100? grid, available in ten heights from .255? to .430?, supplied in single and double row contact strips. ? precision machined piston / base and gold plated components assure a 1,000,000 min. cycle life. ? pistons have a .0275 mid stroke & .055 max stroke. ? low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak. ? high temperature thermoplastic insulators are suit- able for surface mount processes. ? 816 & 818 series contact strips are designed for manual placement into ? .023.003? plated-thru- holes in the circuit board prior to intrusive reflow soldering. ordering information 816-22-0xx-10-00x-101 single row series 816...00x101 specify # of contacts 02-64 specify contact style 0-9 818-22-0xx-10-00x-101 double row series 818...00x101 specify # of contacts 04-72 specify contact style 0-9 contact initial height style a 0 .255 1 .275 2 .295 3 .315 4 .335 contact initial height style a 5 .350 6 .370 7 .390 8 .410 9 .430
pins m a h i n e d c p r e c i s i o n spring loaded connectors discrete spring loaded contacts www.mill-max.com 516-922-6000 121 order code: xxxx - x - 15 - 20 - 7x - 14 - 11 - 0 basic part # spring finish: sleeve & plunger finish: 14 10 " gold over nickel 20 20 " gold over nickel spring 75 standard stroke (.055): 25 grams@min stroke 76 short stroke (.039): 60 grams@mid stroke 77 long stroke (.090): 95 grams@max stroke 0900-0-00-00-00-00-11-0 short stroke, surface mount lowest profile 0900-0 0922 max stroke mid stroke 0907-x-15-20-75-14-11-0 standard stroke, surface mount high profile 0907-x 0900-x-00-00-00-00-11-0 standard stroke, surface mount low profile 0900-1 ? ? 4 0906-1 ? ? 4 0901-0-00-00-00-00-11-0 standard stroke solder mount in .027 min. mounting hole 0906-0-15-20-76-14-11-0 short stroke solder mount in .018 min. mounting hole 0906-x-15-20-75-14-11-0 standard stroke solder mount in .018 min. mounting hole 0922-0-15-20-75-14-11-0 standard stroke solder mount in .027 min. mounting hole 0914-0-15-20-77-14-11-0 long stroke. solder mount in .027 min. mounting hole 0901 mid stroke max stroke 0905-0-00-00-00-00-11-0 standard stroke, surface mount highest profile 0905 0914 0906-0 specifications sleeve & plunger material: copper alloy spring material: beryllium copper current rating: 2a continuous, 3a peak contact resistance: 20m max. durability: 1,000,000 cycles min. dimension in inches tolerances on: lengths: .005 diameters: .002 angles: 2 }{ basic part number length a 0900-1 0900-2 0900-3 0900-4 .177 .197 .217 .236 basic part number length a 0907-0 0907-1 0907-2 0907-3 0907-4 0907-5 0907-6 0907-7 0907-8 0907-9 .255 .275 .295 .315 .335 .350 .370 .390 .410 .430 basic part number length a 0906-1 0906-2 0906-3 0906-4 .177 .197 .217 .236 2o(3 %#
order code: xxxx - x - 15 - 20 - 7x - 14 - xx - 0 basic part # spring finish: sleeve & plunger finish: 14 10 " gold over nickel 20 20 " gold over nickel spring 71 standard stroke (.055): xx grams@min stroke 75 standard stroke (.055): 25 grams@min stroke 73/74 standard stroke (.055): 60 grams@min stroke 77 long stroke (.090): 95 grams@min stroke 78 short stroke (.039): xx grams@min stroke }{ pins m a h i n e d c p r e c i s i o n spring loaded connectors discrete spring loaded contacts www.mill-max.com 516-922-6000 121.1 0980-0-15-20-75-14-11-0 double action, *.055 combined stroke mount between parallel circuit boards 0980 0929 0925-0-15-20-73-14-26-0 standard stroke surface mount 0934 0925 0936 0927-0-15-20-75-14-11-0 standard stroke surface mount 0928-0-15-20-77-14-11-0 long stroke surface mount 0927 0932 0928 specifications sleeve & plunger material: copper alloy spring material: beryllium copper current rating: 2a continuous, 3a peak contact resistance: 20m max. durability: 1,000,000 cycles min. dimension in inches tolerances on: lengths: .005 diameters: .002 angles: 2 2o(3 %# 0930-0-15-20-75-14-11-0 standard stroke solder mount in .018 min. mounting hole 0932-0-15-20-77-14-11-0 long stroke solder mount in .027 min. mounting hole 0934-0-15-20-74-14-26-0 standard stroke surface mount 0930 0923 0923-0-15-20-78-14-11-0 short stroke surface mount 0936-0-15-20-75-14-11-0 standard stroke surface mount 0929-0-15-20-75-14-11-0 standard stroke solder mount in .027 min. mounti ng hole 0908-x-15-20-75-14-11-0 standard stroke solder mount in .018 min. mounting hole 0908-x basic part number length a 0908-0 0908-1 0908-2 0908-3 0908-4 0908-5 0908-6 0908-7 0908-8 0908-9 .255 .275 .295 .315 .335 .350 .370 .390 .410 .430 .017 dia. .059 dia. .064 dia. .072 dia. .016 .028 .069 .198 a .042 dia. stroke .0275 mid stroke max .055
pins m a h i n e d c p r e c i s i o n spring loaded connectors discrete spring loaded contacts www.mill-max.com 516-922-6000 121.2 stroke .103 .186 .055 .351 .016 dia. .037 dia. .042 dia. .043 dia. .028 .025 .019 dia. .0275 mid stroke max 0950-0-15-20-71-14-11-0 standard stroke solder mount in .018 min. mounting hole 0950 specifications sleeve & plunger material: copper alloy spring material: beryllium copper current rating: 2a continuous, 3a peak contact resistance: 20m max. durability: 1,000,000 cycles min. dimension in inches tolerances on: lengths: .005 diameters: .002 angles: 2 2o(3 %# order code: xxxx - x - 15 - 20 - 7x - 14 - xx - 0 basic part # spring finish: sleeve & plunger finish: 14 10 " gold over nickel 20 20 " gold over nickel spring 71 standard stroke (.055): xx grams@min stroke 75 standard stroke (.055): 25 grams@min stroke 73/74 standard stroke (.055): 60 grams@min stroke 77 long stroke (.090): 95 grams@min stroke 78 short stroke (.039): xx grams@min stroke }{

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